Industry
Gaylords for plastics and regrind
Pellets, regrind and film scrap are dense and flowable. They ask for walls, bottoms and the right shape.
- Jobs
- The Twin Cities had 10,483 plastics and rubber product manufacturing jobs in 2023
- Usual box
- 5‑wall rectangular, or an octabin
- Usual grade
- B is a normal spec for regrind; A for steady pellet duty
- Towns
- 4
Plastics plants run on bulk. Pellets arrive in bins, regrind leaves in them, and film scrap fills them. All of that is dense, flowable material that pushes outward on the walls of a box, which is why this trade asks for octabins and 5‑wall boxes more than any other. The angled corners of an octagon spread the push; a rectangular wall bows.
What the trade usually asks for
| Item | Usual spec |
|---|---|
| Box | 5‑wall rectangular, or an octabin |
| Grade | B is a normal spec for regrind; A for steady pellet duty |
| Bottom | Full flap for fines; partial on a slip sheet for pellets |
| Stack | Two high at best, in a heated room |
Buying here is usually repeat buying: one spec that works, ordered by the truckload. That is good for both sides. Once the footprint, the wall count and the bottom are agreed, a request can say "same as last time" and mean it.
Three stacks, worked
| Scenario | Result | Why |
|---|---|---|
| Pellets, octabin duty (1,100 lb, 5‑wall, Grade B) | Two high | 1 loaded box on top add 1,130 lb; the bottom box is allowed 1,275 lb. |
| Regrind, same box on a dock (1,100 lb, 5‑wall, Grade B) | Do not stack | One more loaded box adds 1,130 lb on the bottom box, and the bottom box is allowed 829 lb. |
| Film scrap, light (300 lb, 3‑wall, Grade C) | Two high | 1 loaded box on top add 330 lb; the bottom box is allowed 425 lb. |
Conservative estimates, 30 days unless noted. Not load ratings.
Selling here is the other half. A resin plant that takes in pellets in single-trip octabins ends up with empties, and dry, intact ones are worth reselling. Wet or contaminated ones are OCC.
Where the trade clusters
These towns have a page and a mention of this trade. Named employers are facts about the area, never customers of ours.
| Town | County | Industry named |
|---|---|---|
| Maplewood | Ramsey | diversified manufacturing HQ (3M, 12,000) |
| Apple Valley | Dakota | plumbing and PEX piping manufacturing (Uponor, 400) |
| Blaine | Anoka | cosmetics manufacturing (Aveda, 700) |
| Cottage Grove | Washington | adhesives, polymers and reflective sheeting (3M plant since 1947) |
See the industries hub, Stack Check, the areas and the buy, sell and recycling desks.
What a plastics plant asks us first
Three questions come before anything else at a plastics plant: how much does a full box weigh, how is it emptied and how long will it stand? Pellets and regrind are dense, so a box that looks strong enough by volume is too weak by weight. A bottom that opens to a chute is a different box from one that closes. And a stack of full bins that stands for a quarter is not a stack that stood for a week.
A word on pellets and fines
Pellets pour. Fines sift. A full flap bottom with a liner keeps both in, while a partial flap bottom lets them through the gap at the centre. If your plant moves regrind, whose flakes are irregular and bridge across an opening, tell us the particle size and how the box is emptied. It changes which bottom, and which liner, the box needs.
How often plastics plants buy
Plastics plants tend to buy steadily and in quantity, because their boxes fill and leave on a rhythm. A standing order, with the same footprint, wall count and grade each month, is easier to fill than a string of one-off requests. If yours is a steady flow, say so in the first request, with the monthly count.
Cleanliness and colour
Plastics plants often care about colour contamination: a fleck of the wrong pigment in a box of natural resin is a problem. A used box that carried a different colour should be avoided, or lined. Tell us what the box carried before and what it will carry next.
What the sector counts say
Sources put plastics and rubber manufacturing in the Twin Cities at 10,483 jobs in 2023. That is a modest share of the 175,817 manufacturing jobs the same profile reports, but plastics is box-heavy: pellets arrive in bulk, scrap leaves in bulk and the process is continuous. For a sector with those habits, the sensible question is not whether a box is cheap but whether it will hold the same weight on the fiftieth lift as on the first.
Questions, answered
What box carries plastic pellets?
An octabin or a 5‑wall box. Uline recommends its 46 x 38 x 36 octagon for resins, powders and produce.
Can used gaylords carry resin?
Yes, within the stack limits Stack Check gives for the grade and place. Say whether the box carried anything before.
Request a quote
Or email info@minneapolisgaylords.com.
Sources and last reviewed
Facts on this page were last reviewed 2026-11-11.
- DEED Twin Cities Manufacturing Profile 2024: Minnesota DEED job counts by manufacturing sector for the Twin Cities metro in 2023.
- Container Exchanger: the gaylord box guide: A reseller's plain-language guide to gaylord sizes, walls, capacity ranges and bottoms.
- PaperIndex Academy: humidity and corrugated strength: How corrugated board loses compression strength as relative humidity climbs from 50% to 90%.